Server room of a data center audited for thermal airflow
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Expertise · Data Center

Data center audit & diagnosis.

Audit, diagnosis and modelling of existing data centers. Smoke tests, infrared thermography and CFD support to reveal hot spots, recirculation and the IT-load extension potential.

Smoke tests & thermographyHot spots & recirculationReading 3 min
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Airflow revealed

Smoke tests: containment leaks, recirculation and low-mixing zones made visible.

Hot spots located

Infrared thermography: thermal anomalies invisible to the eye identified and mapped.

Extension margins

IT-load densification potential assessed without jeopardising availability.

01 — Audit

Audit and diagnosis of data centers

We support you in optimising your infrastructure through targeted on-site audits. Our senior engineers, specialised in data center thermal airflow, work across Europe to characterise the real behaviour of your server rooms under operating conditions.

On-site measurement

  • Smoke tests: airflow and leaks
  • Thermographic readings of hot spots
  • Mapping of risk zones

Compliance

  • Verification of containment
  • Hot aisles / cold aisles
  • Support for room densification

Modelling

  • Assessment of IT-load potential
  • Support for numerical modelling (CFD)
  • Simulation of operating scenarios

The audit is the essential prerequisite for any optimisation: it confronts the theoretical plans and ventilation schematics with the reality on the ground, incorporates the effects of operating practices and provides a reliable, representative initial state of how the facility works.

02 — Smoke tests

Airflow characterisation of data centers through smoke tests

Visualising the real air paths

Modern data centers rely on a delicate balance between containment, pressurisation and airflow management. A localised imbalance can create overpressure zones, mixing of hot and cold air, or recirculation loops invisible to the naked eye.

The smoke tests carried out by EOLIOS engineers make it possible to concretely visualise the air paths in the data halls. Conducted under real operating conditions and without service interruption, these tests provide qualitative observations essential to a fine understanding of the airflow behaviour of the rooms.

Thanks to the real-time visualisation of the smoke paths, it becomes possible to quickly identify the leak points or the zones prone to recirculation of hot air, which could jeopardise the cooling performance and the safety of the equipment.

These qualitative observations are then correlated with the quantitative measurements of temperatures and flow rates, obtained from sensors and monitoring instruments. This dual approach allows EOLIOS experts to recommend targeted adjustments: optimising the layout of the racks, adapting the flow rates of the ventilation units or repositioning the containment partitions. Mastering airflow through smoke tests is part of a global continuous-improvement approach, guaranteeing the energy efficiency of the data center while ensuring the availability and longevity of the critical IT infrastructure.

Identifying leaks and recirculation

As part of data center diagnosis, smoke tests are used to:

  • Reveal leaks in the contained aisles;
  • Identify hot-air upflows in the raised floors;
  • Detect low-air-mixing zones;
  • Identify recirculation between adjacent cabinets and short-circuit phenomena.

In other cases, these tests can be used to study the operation of the data center's smoke-control systems. A series of localised tests, filmed and documented, makes it possible to build an airflow map of the site; this data is then integrated into our numerical models to maximise the reliability of the CFD simulations.

Learn more: smoke tests for smoke-control studies

03 — Thermography

Thermal diagnosis of data centers by infrared thermography

Detecting invisible thermal anomalies

Even with a well-designed cooling system, local imbalances can appear: occasional overload, uneven air distribution, obstructions, or a fan failure. These faults, often invisible through monitoring tools, can be spotted with infrared thermography.

The readings are taken with high-resolution infrared cameras, providing a precise view of the thermal behaviour of the equipment and its immediate environment. They then make it possible to produce a precise map of the thermal load distribution in the data halls.

Thermal-camera visualisation of hot spots in a technical room
Thermal camera — hot spots in a technical room
Highlighting heat build-up on the dry coolers with nozzle
Heat build-up on the dry coolers (with nozzle)

Example: identifying external thermal recirculation with the thermal camera

Characterising hot spots and their causes

Thermographic analyses make it possible to reveal the hot zones located at the front as well as the rear of the racks, exposing the cooling imbalances. They also help to spot abnormal temperature variations from one cabinet to another, often a sign of a faulty airflow distribution. In addition, these readings make it possible to observe the localised heat releases near the active equipment, liable to cause occasional overheating.

Finally, they offer the possibility of analysing the thermal behaviour of the system during transient situations such as a load ramp-up or a degradation of the ventilation. By cross-referencing these observations with the airflow data, it becomes possible to establish a complete diagnosis of the data center's thermal situation.

Expertise: thermal study of data center technical rooms

04 — IT load

Assessing the IT-load extension potential of data centers

Measuring the available airflow and thermal margins

The audits carried out by EOLIOS aim to characterise the residual capacity of the cooling system in the face of a future load ramp-up. This analysis relies on the thermal readings, the flow measurements and the observation of the real operating conditions. It makes it possible to anticipate the constraints that could limit the installation of new IT equipment or degrade the overall thermal performance.

Anticipating risks and optimising change

Thanks to this assessment, it is possible to:

  • Determine the zones that can accommodate new cabinets or high-density servers;
  • Check the capacity of the contained aisles to handle a load increase;
  • Simulate the impact of a new configuration on the return-air temperatures;
  • Identify the optimisation needs: flow adjustment, containment, redundancy.

This approach contributes to safe planning of the data center's evolution, without compromising service continuity or energy drift.

05 — CFD support

Data center audit — support for CFD simulation

Calibrating the models on reliable field data

Airflow and thermal audits provide indispensable data for building highly accurate CFD models. By integrating real measurements — flow rates, temperatures, leak locations — the simulations become a reliable decision-support tool. This hybrid approach guarantees a faithful representation of the site's airflow behaviour, making it possible to virtually test different configurations.

Numerical visualisation of thermal recirculation in a data center
Numerical visualisation of thermal recirculation

Simulating, validating and planning the improvements

The CFD models make it possible to validate the effectiveness of the containment devices in place, by measuring their ability to correctly channel the airflows. They also provide an analysis framework to test different cooling strategies, comparing their performance before any implementation.

In parallel, these tools make it possible to simulate transient situations — equipment shutdowns, works phases or performance degradations — in order to anticipate their impacts. On the basis of these analyses, targeted recommendations can be formulated to guide corrective actions or preventive maintenance. The results are delivered as thermal maps, velocity profiles or 3D visualisations, making them intuitive to interpret and directly usable by the operations and maintenance teams.

Project: thermal and airflow study of a data center

06 — Support

EOLIOS supports you towards a better-controlled data center

At EOLIOS, our mission does not stop at observation. We turn field findings into genuine optimisation levers. Every audit we carry out — whether airflow, thermal or structural — is part of a global approach aimed at strengthening the performance, safety and resilience of your digital infrastructure.

Our work combines methodological rigour, field instrumentation and numerical-simulation expertise. Through CFD modelling, smoke tests, infrared thermography or containment analysis, we provide you with an in-depth view of how your data center really works. This precise diagnosis reveals the invisible imbalances, identifies the critical zones and assesses the room for manoeuvre available for a load ramp-up or a technical change.

Choosing EOLIOS means relying on a multidisciplinary team committed alongside operators, infrastructure managers and consultancies to secure and sustain the operation of your critical environments.

Expertise: creating your data center digital twin

Media library · Data Center

The audit, made visible.

Thermal camera, readings and digital twin: our simulations reveal hot spots and imbalances before any optimisation.

The whole media library
Points chauds — data hallDiagnostic thermique CFD
Recirculation & refroidissement
Locaux techniques
Use cases · Sectors

Where does our “audit & diagnosis” expertise come in?

As soon as a server room shows hot spots, a drifting PUE or a densification project, the thermal-airflow audit secures the decisions. Here are the typical contexts.

Data Center — on the same topic

Continue exploring.

The audit paves the way for modelling and optimisation. Discover our related data center expertise and projects.

Have a project?

The simplest way is to talk it through together.

A data center to audit, hot spots to pin down or a densification to secure? Our engineers reply with an initial technical read.